You know it is a great tool if you are a woodworker, carpenter or just a hobbyist with a DeWalt reciprocatingsaw. It can sometimes be disassembled for cleaning or repair, just like any other tool.
In short, to disassemble a Dewalt reciprocating saw, remove the blade from the saw. Then, unscrew the handle from the saw. Next, take out the battery pack. Finally, unscrew the nose piece from the saw.
It can be difficult to disassemble a DeWalt reciprocatingsaw for any reason. This post will show you step-by-step how to disassemble a Dewalt reciprocating saw. Lets get started!
These are the steps you need to take to disassemble your saw.
1) Remove The Blade Guard Using The Wrench Attached To The Saw
This step is arguably the easiest of all three steps required to disassemble your DeWalt reciprocating saw. You can use your hand to insert the wrench under the blade guard shroud. If necessary, you can also use pliers or your hands.
Next, turn the bolt counterclockwise to loosen it. Then remove the blade shroud completely from its housing.
2) Disconnect The Saw From Its Power Source
You will need to locate the release trigger of your DeWalt reciprocatingsaw underneath or above the handle in order to disconnect it from the power source. You can release the trigger by pressing your thumb. Then slide the release trigger back towards the rear of the saw.
Next, hold down the release lever while pulling the DeWalt reciprocatingsaw in the opposite direction from the power cord. Disconnecting it in this order will help prevent injury by reducing tension on both wires at once.
3) Remove The Four Hex Bolts From Your Saw’s Back Side.
Although this step is a bit tricky, it’s possible. Youll first want to remove the battery from your saw if you havent already done so by removing its black release latch and sliding it out of its holder.
Once you remove the battery, take note of where the hex bolt heads are located on either side of your DeWalt reciprocating saw. The hex bolts should be located under each arm towards the rear end of your saw and just above one another in what is commonly referred to as a T-pattern.
Then, using both hands, hold onto one of these arms firmly and try to turn or loosen every other head until theyre all loose enough that you can slide them within their respective holes. You can use a wrench or pair of pliers to help you loosen these hex bolts.
After the four hex bolts have been removed, your DeWalt reciprocating see should be completely disassembled and ready to go for repair or cleaning.
How To Properly Reassemble The Saw
To put your DeWalt reciprocatingsaw back together, follow these steps.
Insert The Four Hex Bolts In Their Respective Holes And Tighten Them
Next, insert your four hex bolts from the outside of your blade housing into the holes in the center. Then tighten them manually until they are snug.
It is important to ensure that the hex bolts do not come loose. This could damage your saw and cause damage to the material being cut. You should also remember to dry all four hex bolts during reassembly. Otherwise, they could rust and be more difficult to remove the next time.
Attach The Blade Guard Using The Wrench
After tightening the four hex bolts around the blade housing, attach the supplied wrench to the original user-removable bolt beneath the blade guard shroud.
This will ensure your blade guard is securely attached to the saw during use.
Reconnect Your Saw To Its Power Source
This is the final step. Simply reconnect your DeWalt reciprocatingsaw from its power source in reverse order to what you did before.
Conclusion
You now have an idea of what Disassembly entails and what Disassembly may be required for. Disassembling your DeWalt reciprocating saw isnt always necessary but it can help with repairs or cleaning purposes. Disconnecting your product during the disassembly process is normal so dont worry about that.
Follow the proper Disassembly Procedures to ensure that your tool is reassembled correctly after you have completed any maintenance. Now get out there and start taking some things apart.
FAQs
Q: What Is The Best Way To Disassemble A DeWalt Reciprocating Saw Without A Hex Wrench?
A: You don’t need a hex tool, but you do have to access your DeWalt reciprocatingsaw. Many people have found that using pliers is just as effective in situations. Youll just need to work a little harder and more carefully to avoid slipping and cutting yourself.
Q: What If You Disconnect Your DeWalt Saw During The Disassembly Process?
A: If you happen to disconnect your product during the disassembly process, fear not! It should not be difficult to continue with the assembly process as long as you have removed all four hex bolts.
You can now move on to step 3, which is to remove and loosen all head screws, until they are completely removed from their respective locations.
Q: How Do You Reassemble A DeWalt Saw After Disassembly?
A: Once you have successfully disassembled your saw, the reassembly process should be pretty simple. Just place your components back into their respective places and tighten using whatever tools or methods that are required (i.e. hex wrench).
You are done when all the head screw heads have been tightened sufficiently to ensure they stay in place and don’t move. Now you can use your DeWalt reciprocating saw like normal again until it needs cleaning again at least.
Q: How Do I Safely Remove The Dewalt Reciprocating Saw Blade
A: Disconnect your DeWalt reciprocating saw from the power supply before you begin trying to remove its blade. You can remove the blade completely without causing injury by disconnecting it from the power supply. Disconnecting your tool also allows you to move it around and angle it in different directions as needed, making blade removal much easier overall.
Once youve disconnected your product, youll next need to unlock your DeWalt reciprocating saws blade clamp mechanism. To unlock it, youll need to press down on your tools blade clamp release lever located near the top of your product. To access it, youll need to rotate your DeWalt reciprocating saw upside-down so that its blade is pointing down towards the floor as though it were about to cut something directly below it.
Once youve pressed down on the blade clamp release lever, youll be able to pull your DeWalt reciprocating saws blade upwards while the blade is unlocked. To remove your DeWalt reciprocating saws blade from its old position, youll need to rotate its reciprocating arm downwards until the blade pops out of place. You can dispose of any used blades and put a new one in its place.
Q: How To Remove The Dewalt Reciprocating Saw Motor
A: Disconnect your DeWalt reciprocating saw from the power supply before attempting to remove its motor unit. Disconnecting your product not only prevents you from accidentally cutting yourself with it but also allows you to move the saw around freely and even lay it down on a flat surface while loosening or tightening a few of its screws in particular.
Before you begin, you should also remember to remove your DeWalt reciprocating saws blade so that you dont accidentally cut yourself with it while removing the motor unit. You can disconnect the power supply to the saw and have complete control over its movement. This allows you to access the screws easily without having to worry about cutting or slicing any wires.
After disconnecting the blade from your DeWalt reciprocatingsaw, you will need to release the clamp mechanism that holds it in place. To release the clamp mechanism, press down on your blade release lever. The blade will then pop out of its locked position.
Once youve unlocked and removed your saws blade, youll be able to remove its motor unit casing. You will need to remove six screws from the DeWalt reciprocatingsaws motor unit casing. Disassemble the top half by removing four small screws and then remove two larger ones located near the bottom edge before separating the two halves.
Q: How Do I Disassemble The Dewalt Reciprocating Saw Handle
A: Remove the two main screws from the handle of your DeWalt reciprocatingsaws. Disconnect any wires attached to it before separating each half. Disassembly is necessary if youre looking to replace a broken or worn-out part in the body of the tool such as its trigger mechanism, motor housing, power cord connection port, or even a damaged gearbox.
Q: Are Dewalt Reciprocating Saws Suitable For DIY?
A: Yes! These tools can be used in heavy-duty commercial and household projects. DeWalt reciprocating tools make DIY work faster and more enjoyable, as they can cut through almost any material.
Disassembly is easier than most, they offer impressive durability and cutting power, they come with a variety of helpful attachments, and each product features an ergonomic design that makes it easy to control even when youre working for extended periods throughout the day.
